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Lean Manufacturing Simulation Kits

 

LeanMan Lean Principles Master Trainer

 
LeanMan Lean Principles Master Trainer

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Add Items to Cart: $1,399.95
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Package Contents:
Packaged into a LeanMan To Go Roll Along Travel Case are the following items:

  • Deluxe Lean Factory Simulation Car Kit
  • VSM Upgrade to the Deluxe Package
  • Large Group Simulation Package (Facilitator Guide on CD only)
  • Lean Principles: Developing Lean Eyes Training Package (includes Teaming with Success facilitator guide on CD only)
  • TPS ToyodaWay Game Set on CD
  • The LeanMan 5S Games CD
  • 8-Wastes NVA Activity Wallet Cards (50 pack)
  • 5-S Philosophy Wallet Cards (50 Pack)
  • Solar power large digit calculator for easy metrics

For individual product details, please see their descriptions in the Product Catalog on this web site.

PRODUCT DESCRIPTION

This offer combines the most popular LeanMan Lean Principles Training products into one unique package, complete with travel case at a special low price. This package includes two Lean Car Factory Kit containers allowing double teams to perform each simulation, plus all of the Value Stream Map simulation materials to fully explore the Lean Principles in a door-to-door simulation with kanban, kaizen and bottom line financial metrics.

The Deluxe Car Factory Kit presents the five principles of Lean Manufacturing through comprehensive lecture presentations and hands-on simulations. Take a look at the Deluxe Car Factory Kit - and check out the details.

The VSM - Value Stream Map Simulation provides a look at the influences of LEAN on each point processes along the door-to-door value stream. Check out the Value Stream Flow - a full scale lean training event.

The Large Group Simulation Package is used to expand the two Car Factory Simulation Kits to run the basic Lean Principles training exercises as a parallel multi-team event for up to 26 participants (39 participants if you purchase an additional Companion Kit). Take a look at the Large Group Facilitation - and see how to handle large training events. Please note: this package version provides the facilitator training guide only on CD for you to print or to use directly with your lap top PC.

Developing Lean Eyes & Teaming with Success are a behavioral science based approach to understanding teams, team membership, team communication and the affect of introducing a change such as lean manufacturing into a team, and how to lead the team through the resultant turmoil back into a highly productive state. This presentation introduces the use of the trust equation - a behavioral method of understanding how trust is gained, or lost, in a team. Check out the Developing Lean Eyes Package - it's a great way to top off your lean training event. Please note: this package version provides the facilitator training guide only on CD for you to print or to use directly with your lap top PC.

The ToyodaWay Games are a fun way to learn the philosophies of the Toyoda family that formed the foundation of the Toyota Production System. Check out the ToyodaWay Game CD - it's loads of fun and breaks the ice at any lean training event.

The LM 5-S Game CD teaches the fundamental principles of the 5-S philosophy using an interactive memory recall training technique. It's loads of fun and it really works. Check out the 5-S Game CD.

8-Waste NVA Activity Cards help in identifying and then eliminating the 8 wastes are the keys to workplace productivity. This 50-pack of handy wallet-size cards are great to let the team keep with them as a reminder of the 8 Wastes. Check out the 8-Waste NVA Cards - they help keep the principles alive.

5-S Philosophy Cards help in identifying the five keys to workplace organization. This 50-pack of handy wallet-size cards are great to let the team keep as part of the 5-S Games. Check out the 5-S Wallet Cards.

The LeanMan To Go Roll-Along Case features patented one-touch release telescoping handle and built-in wheels for easy roll-along transport and retracts for easy carrying. Has room inside for the two Car Factory Simulation Kits, Game CD, and all of the facilitator’s guide books and participant placemat sets.

Finally - what you have been asking for - everything you need from a thirty minute beginner basic "WOW" presentation to an intense all-day value stream seminar in one complete lean principles training package. New for 2010, the popular 5-S Game CD and 5-S Wallet Cards are now included as part of this great all encompassing lean teaching package.

With this special offer you get two of the Car Factory material kits which provide the ability to facilitate two parallel teams through all of the beginner basics up to the 5-stage TPS simulation. With the Large Group Simulation facilitator guide you can expand this to four teams running the introduction to lean simulations in parallel.

When the team is ready to progress, the VSM value stream materials provide an all day event with nine process stages simulating the door to door functions from customer order through material delivery and assembly and on into quality inspection and shipping. The kanbans, the kaizen events and the financial metrics provide a wealth of instructional aid to the facilitator as the team explores the deeper principles of lean flow.

The TPS ToyodaWay games are always a fun event and make a great early morning ice-breaker or after-lunch energizer.

Once the team is fully engaged in the five principles, why not try leveling the waves with the addition of the Heijunka Upgrade to the Deluxe Package. The upgrade is available as an addition to this premium Master Trainer and provides the additional materials of the Heijunka Box and facilitator guide. The Heijunka materials teach the system of scheduling a mixed-mode lean cell to take maximum advantage of the lean flow principles in the face of uncertain and random customer demand.

The LeanMan suggests using LeanMan Lean Principles Master Trainer in the following simulations:
 
  Group Size Time Steps
VSMgt Service & Repair Center Learn More About VSMgt Service & Repair Center Simulation
7-10 180 min. 3
Purchased as a seperate supporting product, this 3 step simulation exercise will explore the service side of the car factory, so instead of assembling new cars, we repair them. Value Stream Management concepts are used to improve flow door-to-door in this unique and fun exercise. This simulation requires purchase of the VSMgt CD and the use of at least one of the LeanMan Car Factory Kits or Packages.
The LeanMan also recommends these products for use with LeanMan Lean Principles Master Trainer:
 
5S Game Set on CD
The Jeopardy-like game with 25 questions and the Who Wants to Be a Millionaire-like game with 15 questions reinforce the underlying elements of the 5S Philosophy.
$55.95  
HEIJUNKA Upgrade to the Deluxe Package
Heijunka Upgrade to the Deluxe or Deluxe PLUS VSM training packages adds lean mixed-mode flow and planning to your lean principles training events.
$289.95  
5S Philosophy Participant Handbook
This handy user reference book discusses in detail the 5S concepts, tools and strategies for workspace organization.
$9.95  
Learning to See the Waste Participant Handbook
This handbook details the Lean concepts of waste, provides two powerful waste identification tools, and discusses strategies to identify and reduce waste from daily processes.
$6.95  
5S Philosophy Wallet Cards (50 pack)
Keep the team engaged with 5S Philosophy Wallet Cards as a handy reminder of the essence of 5S.
$20.00  
Learning to See The Waste Participant Placemat Set
Learning to See The Waste Participant Placemat Set.
$14.95  
5S Simulation Training Kit and 5S Game Set
An interactive 5S learning experience performed completely in a classroom with lots of hands-on simulation plus two fun 5S games.
$449.95  
Teaming with Success Participant Handbook
The Handbook follows closely the LeanMan Teaming with Success Training package PowerPoint presentation.
$9.95  
Companion Lean Factory Simulation Car Kit
The Companion Car Kit contains the basic material set for the Car Factory hands-on LEAN simulation plus a 2-step and 4-step simulation exercise to get you started.
$399.95  
VSMgt Service and Repair Center Simulation
Value Stream Management concepts are explored with this fun alternative simulation designed to be used with the LeanMan Car Factory Kit.
$149.95  
Developing Lean Eyes Participant Handbook
This handy reference discusses Lean visual communication concepts, waste identification tools and strategies for team member acceptance of lean principals.
$9.95  
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