The TPS Car Factory Simulation is included in each Deluxe, Deluxe-Plus, and Grand Package. This implementation of the Toyota Production System training takes a slightly different focus to lean concepts than the Standard Car Factory simulation. In this exercise, attention is given to the support functions found in a factory, such as fixtures and totes, material kits, material conveyance, process and cross training, and workload balance.
Lean flow is developed over five simulation steps, each applying attention to the process of trying continuous improvement, measuring results, and trying again. The simulation event is spaced over several tables and greater distances are used to simulate real factory communication conditions.
Financial metrics for the simulation track progress as earned value steadily improves with each lean redesign.
Deluxe Double Car Factory Kit
LeanMan Grand Simulation Package
The LeanMan Grand Simulation Package is a reduced cost bundle of the Deluxe Car Factory Simulation, the VSM, the Kanban and the Heijunka events packaged into two double-deep containers. This bundled package saves $740 over items purchased separately.
Deluxe Lean Factory Simulation Car Kit
Deluxe PLUS VSM Lean Factory Simulation Package
Deluxe PLUS HEIJUNKA Lean Factory Simulation Package
Deluxe PLUS KANBAN Lean Factory Simulation Package